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CSWX Compact ServoWeld® Integrated Actuators
ServoWeld® CSWX integrated servo spot welding actuator offers high performance in a compact package.
The Compact ServoWeld® Actuator (CSWX) is the latest generation of ServoWeld actuators offering high force capability in a smaller package. Its modular design allows the CSWX to more easily adapt to project variability and supports our global manufacturing strategy. Tolomatic’s ServoWeld family of lighter weight integrated servo motor actuators for resistance spot welding (RSW) provide a cost-effective actuator design and best-in-class performance.
- 30+ million welds in typical welding applications with proper maintenance
- Forces to 4,047 lbf (18 kN)
- Skewed motor windings for minimized motor cogging for high force repeatability
- Standard roller screw with high dynamic load rating
- Water Cooling and Force feedback options
- Compact actuator design
Features & Ordering
Download the CSWX Brochure for full details on features
CSWX Features
CSWX Ordering
Specifications
CSWX Motor Specs & Brakes
CSWX Detailed Specifications
Table 1: Performance & Mechanical Specifications:
| Series | CSWX | ||||
|---|---|---|---|---|---|
| Frame Size | mm | 90.0 | |||
| in | 3.54 | ||||
| Motor Winding | V23 / V43 | V24 / V44 | |||
| Nut/Screw | RN05XR | RN10 | RN05XR | RN10 | |
| Screw Lead | mm | 5.0 | 10.0 | 5.0 | 10.0 |
| Peak Force | kN | 15.8 | 7.9 | 18.0 | 10.5 |
| lbf | 3560 | 1780 | 4047 | 2350 | |
| Max. Velocity | mm/sec | 342 / 350 | 683 / 700 | 350 | 700 |
| in/sec | 13.5 / 13.8 | 26.9 / 27.6 | 13.8 | 27.6 | |
| Screw DLR (Dynamic Load Rating) |
kN | 91.7 | 76.4 | 91.7 | 76.4 |
| lbf | 20,623 | 17,175 | 20,623 | 17,175 | |
| Weight* | kg | 10.9 | 10.9 | 11.4 | 11.4 |
| lbf | 24.0 | 24.0 | 25.1 | 25.1 | |
| Stroke | mm | 160 | 160 | 160 | 160 |
| in | 6.3 | 6.3 | 6.3 | 6.3 | |
| Base Inertia | kg-cm2 | 5.5 | 5.5 | 6.5 | 6.5 |
| lb-in | 1.9 | 1.9 | 2.2 | 2.2 | |
| Max. Side Load (150 mm ) |
N | 75 | |||
| lbf | 17 | ||||
| Ambient Temp. Range** | °C | 0 to 50 | |||
| °F | 32 to 122 | ||||
| IP Rating | Standard IP65 (static) | ||||
| Agency Listings | European Conformity, Underwriters Laboratories, & Ingress Protection Rating 65 | ||||
*Weight varies per feedback device or mounting option.
**From 0-10°C (32-50°F), additional startup procedure may be required for optimal performance. See user manual for details.
Table 2: CSWX Weights:
Weight Summary:
| Stroke | Weight | |||
|---|---|---|---|---|
| Min. | Max. | |||
| 160 | mm | kg | 10.24 | 12.84 |
| 6.3 | in | lb | 22.57 | 28.31 |
| 200 | mm | kg | 10.96 | 13.64 |
| 7.9 | in | lb | 24.16 | 30.07 |
| 250 | mm | kg | 11.86 | 14.64 |
| 9.8 | in | lb | 26.14 | 32.28 |
| 300 | mm | kg | 12.76 | 15.64 |
| 11.8 | in | lb | 28.12 | 34.48 |
| Actuator Base Weight* | Add For Head Options | Round Rod Add For Stroke Length | Double D Rod Add For Stroke Length | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Round Rod +94mm Head | Dbl-D +90mm Head | Dbl-D +94mm Head | 200 mm (7.9 in) | 250 mm (9.8 in) | 300 mm (11.8) | 200 mm (7.9 in) | 250 mm (9.8 in) | 300 mm (11.8) | ||
| kg | 9.661 | 0.028 | 0.238 | 0.273 | 0.72 | 1.62 | 2.52 | 0.80 | 1.80 | 2.80 |
| lb | 21.3 | 0.06 | 0.52 | 0.6 | 1.59 | 3.57 | 5.56 | 1.76 | 3.97 | 6.17 |
*3 Stack Motor, Round Rod, 90mm Head, RN05, 160mm Stroke
| Add For Screw Type | Add For FeedbackDevice | Add For Option | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| RN05xR | RN10 | Kuka | ABB | Fanuc A1000/A128 | Fanuc A64 Covered | Sick | 4-Stack Motor | Brake | Water Cooling | Trunnion | |
| kg | 0.066 | 0.076 | 0.816 | 0.864 | 0.576 | 0.933 | 0.66 | 0.63 | 0.505 | 0.183 | 0.579 |
| lb | 0.14 | 0.17 | 1.8 | 1.91 | 1.27 | 2.06 | 1.46 | 1.39 | 1.11 | 0.4 | 1.28 |
Table 3: Motor Specifications:
| Series | CSW_ | |||||
|---|---|---|---|---|---|---|
| Motor Winding / Motor Voltage | _V23 | _V43 | _V24 | _V44 | ||
| Torque Constant (K t ) | N-m/A Peak | 0.66 | 1.27 | 0.64 | 1.28 | |
| in-lb/A Peak | 5.8 | 11.3 | 5.7 | 11.4 | ||
| Voltage Constant (K e ) | V/K rpm Peak | 79.8 | 154 | 77.6 | 155.1 | |
| Stall Torque | Radiant Cooled | N-m | 4.3 | 4.3 | 5.7 | 5.7 |
| in-lb | 38.1 | 38.1 | 50.1 | 50.1 | ||
| Water Cooled | N-m | 9.7 | 9.7 | 13.4 | 13.4 | |
| in-lb | 86.1 | 86.1 | 118.1 | 118.1 | ||
| Continuous Stall Current | Radiant Cooled | A RMS | 5.2 | 2.6 | 7.2 | 3.6 |
| Water Cooled | A RMS | 12.3 | 6.1 | 17.3 | 8.7 | |
| Peak Torque | N-m | 16.6 | 16.6 | 21.9 | 21.9 | |
| in-lb | 146.8 | 146.8 | 194.1 | 194.1 | ||
| Peak Current | A RMS | 20.3 | 10.1 | 29.0 | 14.5 | |
| Resistance | Ohms | 2.07 | 8.28 | 1.14 | 4.56 | |
| Inductance | mH | 3.80 | 15.00 | 2.42 | 9.82 | |
| Bus Voltage | V RMS | 230 | 460 | 230 | 460 | |
| Speed @ Rated V | RPM | 4100 | 4200 | 4200 | 4200 | |
| No. of Poles | 8 | 8 | 8 | 8 | ||
Table 4: Brake Specifications:
| Series | CSW_ | |
|---|---|---|
| Rotor Inertia | gm-cm2 | 260 |
| oz-in2 | 1.422 | |
| Current | Amp | 0.67 |
| Holding Torque | N-m | 5.0 |
| in-lb | 44 | |
| Engage Time | mSec | 35 |
| Engage Time with diode | mSec | 80 |
| Disengage Time | mSec | 25 |
| Voltage | Vdc | 24 |
Brake Considerations:
An un-powered SW will require a brake to maintain its position if the force on the actuator exceeds Back Drive Force
listed in Table 1. A brake can be used with the actuator to keep it from backdriving, typically in vertical applications.
A brake may be used for safety reasons or for energy savings allowing the actuator to hold position when un-powered.
NOTE: The optional Spring-Applied / Electronically-Released Brake requires 24V power.
Dimensions
CSW & CSWX Dimensions
Manuals & Part Sheets
Additional Resources
Information Center:
Application Checklists
Catalogs & Brochures
- Unternehmensübersicht (German, Corporate Overview brochure)
- 公司概述 (Chinese, Corporate Overview Brochure)
- ServoWeld® Refurbishment and Remanufacturing Services
- Brochure sur l'entreprise Tolomatic (French, Corporate Overview-Linear Motion Solutions Brochure)
- CSWX Compact ServoWeld Actuator Brochure
- CSWX ServoWeld Actuador Compacto (^ES, Spanish translation, CSWX brochure)
- CSWX Kompakt ServoWeld Schweißantrieb (CSWX Compact Actuator: DE- German Translation)
- CSWX 紧凑型电动缸 ServoWeld 宣传册(CSWX Compact ServoWeld Actuator, br - CN)
- ServoWeld with Integrated Force Sensor, brochure
- ServoWeld mit integriertem Kraftsensor (DE- ServoWeld w/Force Sensor brochure)
- Servicios de reacondicionamiento y refabricación de ServoWeld® (ServoWeld® Refurbishment and Remanufacturing Services-Spanish)
- ServoWeld® Aufarbeitungs- und Wiederaufarbeitungsservices (ServoWeld Refurbishment and Remanufacturing Services brochure, German)
- ServoWeld® 的翻新和再制造服务 (ServoWeld® Refurbishment and Remanufacturing Services-Chinese)
- 带内置式力传感器的 ServoWeld (ServoWeld Force Sensor brochure ^CN)
- Tolomatic Welding Solutions (English)
- Tolomatic Lösungen für Widerstandsschweißen (Tolomatic Welding Solutions; German)
- Automotive Applications Brochure
- Aplicaciounes de la Ind. Automotriz (Auto Appl SP)
- 汽车行业应用手册 Brochure (Chinese: Automotive Applications Brochure)
- All Electric Projection Welding Brochure
- OEM Actuator Solutions Brochure
- Electric Pressing Solutions Brochure
- Restore - ServoWeld Repair Program brochure
- Restore-ServoWeld Repair Program brochure^CN
- RESTORE WIEDERHERSTELLEN (Flyer DE)
- RESTORE (RESTAURAR); (flyer, ES)
Certifications
Flyers
Terms & Conditions
Success Stories
Challenge: Resistance spot welding (RSW) chassis
Product Family: Electric Rod Style Actuator
Product Used: CSWX
Additional CSWX information
The Compact ServoWeld® Actuator (CSWX) is the latest generation of ServoWeld actuators offering high force capability in a smaller package. Its modular design allows the CSWX to more easily adapt to project variability and supports our global manufacturing strategy. Tolomatic’s ServoWeld family of lighter weight integrated servo motor actuators for resistance spot welding (RSW) provide a cost-effective actuator design and best-in-class performance.
CSWX integrated servo motor actuators offer:
- 30+ million welds in typical welding applications with proper maintenance
- Standard roller screw with highest dynamic load rating for more welds over competing roller screws, ball screws or pneumatic actuators
- Skewed motor windings designed for welding minimizes motor cogging for the best force repeatability
- Compact actuator design
- Forces to 4,047 lbf (18 kN)
- Optional Features
- Water cooling
- Force feedback